ISAV-800 Press
The ISAV-800 Press is designed for the mechanical extraction of sunflower oil through pre-pressing prior to solvent extraction, delivering high efficiency, low energy consumption, and superior meal quality.
Technical Specifications
Processing Capacity: 800 metric tons per day
Key Features and Benefits
- Energy Efficiency: the innovative design minimizes power consumption while maintaining high productivity.
- Automatic Feeding System: an automatic feed control system maximizes press capacity and prevents motor overload, ensuring stable and reliable operation.
Superior Press Cake Quality
The press produces high-quality pre-pressed cake with:
- Low residual oil content
- Excellent extractability for downstream solvent extraction
- High permeability, improving solvent penetration and extraction efficiency
Single-Stage Sunflower Oil Extraction
- The system incorporates an integrated grain toaster as a preliminary conditioning stage before pressing. The toaster heats the sunflower kernels to approximately 105°C, optimizing oil recovery without requiring a prior extrusion process.
- Optimized Compression Profile
- An innovative compression curve design provides:
- Approximately 5% energy savings
- Reduced residual oil content in the press cake
- No compromise in production capacity or performance
Main Components and Operating Principle
The ISAV-300 Press consists of the following main assemblies:
- Drive base assembly
- Gear reducer
- Main frame and housing
- Press cage assembly
- Press screw (working assembly)
- Cake discharge assembly
- Automatic feed inlet
- Oil collection screw conveyor
- Oil discharge outlet
Raw material enters through the automatic feeding system at the top of the machine and is conveyed by a screw shaft through a series of drainage bars. As pressure builds between the screw and the cage bars, mechanical compression and friction generate heat, causing the oil to separate from the solid material.
The extracted oil passes through the gaps between the drainage bars and is collected in the oil recovery chamber, where a collection screw conveys the mixture of oil and fines toward the discharge outlet.
The de-oiled material is compressed and discharged through a die, producing a cylindrical, formed press cake (expeller) suitable for efficient downstream solvent extraction.
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